Project Introduction

One of the largest and most ambitious maintenance and rehabilitation projects undertaken in New Zealand is starting in September 2024 on State Highway 1 in Southern Waikato. Sections of SH1 from just north of Tīrau to Waiouru which will be the focus of accelerated maintenance over a 16-month period.

  • Estimated project dates

    Sep 2024–Dec 2025
  • Project type

    Road maintenance
  • Project status

    Investigation

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Project overview

SH1 through central and southern Waikato is an important route within our highway network. The last few years has seen an increase in the number of potholes and many sections of this route are in the worst condition of all highways in Waikato.

To hold the current condition an increase in basic maintenance would be required but this project will go further by preventing further deterioration in roading quality and bringing the road up to a higher standard. By doing more intense rehabilitating and rebuilding, the overall condition and longevity of SH1 can be improved. Funding will be sought through the new State Highway Pothole Prevention activity class.

This project will use block closures to expedite delivery and reduce the length of time people are affected by temporary traffic management while we repair the road. Block closures will ensure cost effective delivery, resulting in significant savings compared to the current programme. As well as road rebuilding, other work such as drainage and vegetation control will be undertaken at the same time.

By taking this new approach, the programme for 110 lane kms of work can be condensed from 5 to under 2 years. The result will be a superior highway with less maintenance and patching required in the future. The treatments will be designed to not only meet expected traffic growth, but to have a long-term life, ensuring resilience.

  • Project background

    The section of SH1 between Tīrau and Waiouru, which is the focus of this accelerated maintenance work, is 220km long. Approximately 14,600 vehicles use the northern end of this section of highway per day, including up to around 2,500 heavy vehicles. At the southern end of Desert Road there are approximately 4,000 vehicles per day, including 940 heavy vehicles. 

    New Zealanders want a well maintained and reliable transport network. This critical route is currently not in an acceptable condition. The 220km section of SH1 between SH29 at Piarere and SH49 at Waiouru had 5,670 potholes repaired between July 2022 and April 2024. That meant a lot of road works disrupting traffic. 

    We have heard how disruptive multiple road work sites and traffic delays can be, especially for the freight industry. We know that having reliable, predictable journey times is important to everyone. Hitting potholes on our main highway is also unacceptable. 

    By going beyond basic maintenance, we can prevent further deterioration in roading quality. Taking a different approach of more intense rehabilitating and rebuilding rather than just pothole fixing will result in roads of a higher standard. 

    Our objective is to have a stronger road, which is less prone to potholes. This new approach to fixing and improving the sections rated as very poor on this SH1 corridor includes:

    • rehabilitating longer and more strategic lengths rather than having fewer more disruptive sites
    • splitting SH1 into blocks and completely closing these blocks with suitable detours in place
    • while roads are closed in these blocks, we will look to bring forward future work, and carry out other work required, from vegetation clearance to widening parts of the road, refreshing road markings and fixing drainage
    • working with the freight industry to use other state highways instead of SH1 while the work is undertaken, maintaining consistent travel times for the delivery of goods across the north island. 

    This approach also means efficiency gains, considerable cost savings and increased productivity. Using block road closures will:

    • allow more intensive work in the shortest timeframe
    • enable day and night crews to be used
    • improve safety for work crews
    • reduce costs due to needing less traffic management
    • save money over the longer period by
    • reduce the carbon footprint by utilising mobile asphalt plants (also adding to efficiency gains). 

    There would be an increased spend (estimated $42m) in the first 2 years but condensing 5 year’s work into 2 will save an estimated $13.8 million. Longer term, by making these improvements on the highway in such a concentrated manner, we can reduce the amount of future road closures. Calculations show that over 25 years the savings are estimated at $141m in 2024 dollars and $291m if we assume 3% escalation each year. 

    Road maintenance always comes with some disruption to people. On the positive side, there will be an 18-month period of inconvenience across this SH1 corridor, and then a considerably longer period when there is far less roadworks in the future. 

    We recognise and acknowledge there will be inconvenience and disruption to people while this work is carried out, especially locals and businesses on SH1 and the detour routes. We will engage with residents and business owners to understand the impacts potential closures and detours will have. We will then investigate how we can address these in our planning. We cannot guarantee that there will not be an impact on businesses who rely on through-traffic while we undertake this necessary and important work. 

    We are committed to ensuring communities are fully informed of the schedule and impacts with as much notice given as possible. Block closures will have allowances for locals and their suppliers to go about their ordinary journeys as much as possible, and access given to towns and centres. 

    We are and will continue to work closely with the local councils, freight industry, emergency services, bus companies and tourism organisations on this planning. Work is underway to ensure alternative routes are suitable for the increased traffic volumes. 

    Monitoring travel times and traffic counts on SH1 and alternative routes will be part of ongoing network monitoring and reporting. 

    It is anticipated work will start at the northern end of the corridor and work in the colder areas will be planned during the best weather conditions over the summer months. 

    We acknowledge that people will need to be patient and understanding over the next 18 months, but the longer-term result will be worth it – Waikato’s main highway will be a source of pride for us all.

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